Carwash systems | Car washing | High-pressure wash

Company profile

Washing centers

OPERATION

	Other sections: FACILITIES \| MACHINERY \| HIGH PRESSURE IN SELF-SERVICE

FEATURE AND OPERATION OF OUR CENTERS
Hot water production
Soap powder recipient
Pressure group
General electric panel
Lighting and wall socket
Electric wiring
Wallet
Pistes equipment

WATER TREATMENT PLANT
OSMOSIS PRODUCTION GROUP
SUPPLY GROUP AND DEVICES
STRUCTURE
QUALITY

HOT WATER PRODUCTION

	The hot water generator is specially designed to cover a high consume supply.

	Generator of sanitary hot water it’s kind of accumulation and indirect heating.

	It includes remote control thermostat, thermometer and switches.

	Metallic covered stove lacqued, after degrease and passivated of sheet metal.

	Body warming: with fumes pipes, made in steel.

	Each pipe takes one mixer made in special steel.

	Exchanger of sanitary warm made in solid stainless steel with a big warming surface.

	Stainless steel chrome nickel 18/10.

	The inside and outside cylinder of the exchanger, it’s totally corrugated.

	The insulation made in rigid polyurethane foam, exempt of CFC, applied by shoot out.

	Combustion chamber cooled by water.

	Mechanism supply of neutral fluid almost set up from factory.

	Burner: with a mixer chamber.

	Service pressure: primary 3 bars, secondary 10 bars.

Accessories installed::

Cold water side: stopcock, anti return valve, security valve connected to the drainpipe (7 bars), widen glass under pressure of sanitary size.

Hot water side: thermostat mixer, widen glass under pressure of sanitary size, security valve connected to the drainpipe (3 bars).

SOAP POWDER RECIPIENT
This kind of installations takes a measurer recipient of soap powder. This recipient is totally made in stainless steel and provides loads of soap powder, adjustable as customer liking, over a hot water tank. Mixing is self –regulating according to the bays demanded by this wash program, as more bays demanded more measuring needed and the other way around. The recipient has built into a vibrator to avoid that soap gets solid. It also has connected a propelled stainless steel bomb which provides mixing of water and soap from the recipient to the supply collector of the pressure groups. There’s also an injection bomb with electronic adjustment of liquid soap as second option.

PRESSURE GROUP
Pressure groups are fitted with an electric motor three-phase with insulation type F of 2,2 kw at 1000 r.p.m. for 10 l/min, and 3 kw at 1500 r.p.m. for 15 l/min, and a piston ceramics bomb made by HAP. Pressure equipment are fitted with a valve to adjust pressure, a manometer and a water intake collector. The bench for the bomb support is made in stainless steel.

Also in this bench, will be placed the supply collectors with all different kind of wash water. In all of them are installed electro valves of supply control, two of them are made of membrane for cold water programme and the other one is pneumatic, made in steel for hot water programme with soap, and this is for each pressure equipment. No-frost system is also connected to this collector. By the pipes runs hot water to avoid that circuit gets freeze when temperature falls more than 0º C.

GENERAL ELECTRIC PANEL
It’s a metallic watertight closet, with a window to visualize automaton, according to the regulations currently in force, with following elements:


	Electronic automaton programmable Siemens, which will control in every bay the coin selectors and outside chips, the electro mechanic switch, all washing operates and alarms for risk and breakdown. All this could be visualized in a screen.

	All the elements of the electric panel could be activate or deactivate by switches fitted at the door of the closet. This operation is made at 24 volts.

	Protection elements: magnetothermic, PIAS and fuses to protect all electric and electronic elements of the installation.

	Connection elements, rails to connect all the supply wiring and installation manoeuvre.

LIGHTING AND WALL SOCKET
Fluorescent screens of 2 * 65 kw at wash bays ( 4 at closed bays and 2 at opened ones), into the machine room. They are directed by watertight switches (1 for each bay), but there can be installed an automatic lighting under swatch or switch control. Wall socket at electric panel, with earth.

ELECTRIC WIRING
All the wiring is made with electric hosepipes of aceflex for 1000 volts, outside are integrated into the structure and into the closet are on electric shelfs with top. All the connections and electric elements are totally watertight.

WALLETS
Watertight closet made in stainless steel with lock security and two different collection systems to choose, one by a drawer in the closet and the other one by centralized aspiration with coins. It contains following parts:

carwash instructions

	Electronic selector of coins, it accepts current use coins, euros and chips.

	Mechanical selector: with coins or chips to determine. Shining buttons to select wash programs 1.- Hot water and soap wash 2.- Rinse 3.- High bright (reverse osmosis)

	Emergency stop button.

	Pilot light to warn machine is in service.

TRACKS EQUIPMENT
Rotating arm to 360º made in stainless steel and fitted in the middle of the bay. Pressure lances are also made in stainless steel. To avoid rubbing there’s a wide mouthpiece with a protection. Lance-rest is made in stainless steel with anti escape systems.

WATER TREATMENT PLANT

Lack of calcium and osmosis.

Without considering the technical feature of the water quality to produce and to adjust this work, now we show you the technical composition for the treatment equipment to know the quality of the water in an installation with three wash bays.

The purpose of this technical case is the production of high quality water using CALCIUM DEFICIENCY technical by IONIC EXCHAGE, starting from a water hardness of 40ºF.
The quality of the water produced finally can be adjusted from 0,5ºF (French Degrees), however is advisable a salt content (Ca + 2 y Mg + 2), HARDNESS, from 5 to 10ºF. To do this, there’s available a mixer by-pass.

The purpose of this technical case is the production of high quality water, by INVERSE OSMOSIS technical, starting from the maximum electricity wiring intake, of 715 uS/cm.
This system is able to produce 6000 L/day of osmotic water by membrane fitted in model ESPA2 80/40, with a final quality of 20 uS/cm approximately.

Water treatment systems that Sistemas de Limpieza HAP design and make always over stainless steel bench, have possibilities to increase the production, moreover to dispose a mixer system, through we can obtain final quality water, requested all time.

SAND PRECIPITATION TANK FILTER
(This is only for installations with a high content of solids. Not included in this offer.):

	There’s an special double film to hold solids in suspension with organic matter load.

	Bottle build in P.F.D.V. or polyamide.

	Maximum pressure for working: 8 bars.

	.Maximum temperature for working: 40ºC.

	Connection 1,5’’

	Maximum volume of water: 5000 litre/hour

	Leaking surface 0,29 m’

	Container size 61 x 203 cm

	Charge of silica 230 kg

	Charge of hydro-anthracite 62 kg

	The battery has 4 valves of PVC with sphere lock and manual operation or 1 valve with 6 different positions for washing and rinsing.

Pre-leaking
There’s a clear glass of 20’’, connection of 1’’ with a disposable spark plug of 25 micron. Maximum pressure for working: 8 bars.

Calcium deficiency filter

	Operation: duplex volume with alternate march.

	Bottles capacity: 150 litres per bottle.

	Resin charge: 100 Kg per bottle.

	Valve: Fleck 9000 volumetric with a mechanic regeneration system of 1'' with by pass fitted.

	Volume of design: 4 m/hour.

	Cleaning capacity: 15.000 litre per bottle.

	Hardness of design: 40ºF .

	Nº of bottles: two bottles made in carbon fibre.

	Exchange resin: DDWHER-E (SE).

	Salt container: polythene A.D. 500 litres .

	Calcium deficiency sizes: 190 x 150 x 85 cm .

For example:
The hardness of water is 40 french degrees, what means that it is 400 grammes of calcium carbonate for each m (1.000 litres).
Each litre of resin takes 60 grammes of calcium carbonate.
Each 100 litres are 60x100, that is 6.000 grammes of hardness.
6.000/400= 15m, that is, 15.000 litres per bottle before each regeneration of the resins.
15 x 8 maximum regenerations every day = 120m of the total filtration capacity of the system.

So, we can generate a maximum of 5.000 litres per hour.

For each regeneration it will spend 180 grammes of salt per litre of resin, that is, 100 x 180 = 18.000 grammes of salt on each regeneration.

OSMOSIS PRODUCTION GROUP
To calculate the volume we used waters that exceed of 3.000 ppm. of TDS and completely softened.

This group is composed of:

Micro-filtration
Micro-filtration with glasses of 10’’ and disposable sparks plug of 5 micron and 1 micron; maximum pressure for working: 8 bars.

Decloration

	Operation: filter with a valve of 1’’ delayed timekeeping.

	Valve: Fleck 5600.

	Volume: load of leaking material of 30 lts of activated coal with coconut shell with high absorption.

	Volume of water: 1.200 litres/hour.

	Nº of bottles: one bottled made in P.F.D.V.

	Maximum pressure for working: 8 bars.

Osmosis

	Lowest pressure entrance controller.

	Flow controller and pressure regulator made in stainless steel.

	Circulation tap made in stainless steel.

	Two manometers with a glycerine bath.

	Two flowmeter

	Membrane carrier made in stainless steel.

	Flushing programmer.

	Kind of bomb: multistage.

	Bomb power: 2,2 kw

	Membranes: ESPA 2 model 40/40 and model 80/40.

	Output for model 40/40: 6.000 litres/day. For each membrane installed.

	Output for model 80/40: 24.000 litres/day. For each membrane installed.

SUPPLY GROUP AND DEVICES

SUPPLY GROUP AND DEVICES

The mains (recommended for this installation but not included in this offer) will be installed only when a lung cistern of water main could be placed.

Softened water (according to consume): This supply group will be installed only when a warehousing cistern of softened water could be placed.

Osmotic water: this group must be always installed as production of osmotic water is below consume request.

Cisterns: the water tanks have a tight capacity for each installation. Shapes and models are as customer requests.

STRUCTURE (see installations)


	Structure totally made in stainless steel AISI – 304 with main technical office.

	Closed bays with a barrel vault cover in white transparent polycarbonate of 10mm wide, or a fine insulated cover of 30 mm wide.

	Open bays for washing industrial vehicles with a lateral arm which rotates 360º and has 4,5 metres height.

	The structure is made in steel AISI 304 for carwash and industrial vehicles with main cistern (engine room).

	The measurements of the water tank for this installation are 2,5 x 6 m, plus 4,5 x 6 for each bay. The open bay will have 5 x 10 m with a flagpole of 5 m height and a flag which rotates 360º.

	The structure is over round columns with sizes of 204 x 2 mm (rustproof), with 3 metres height plus 1,3 metres of the dome.

	The base will rest over sheets made in stainless steel of 250 x 250 x 10, to fix it to the floor with 4 bolts size M12 for each column.

	The divisions between bays are made in PVC with wide of 40 mm, with guides of same material and outlines (rustproof) of 80 x 40 x 2 fixed to the column by bolts of M8 in each side.

	The machinery room will be closed by each side with 2 screens and walls made of the same material as the divisions. On the front of the room there’s a door to access into.

QUALITY